Purple mattresses are made in the United States by Purple Innovation, Inc., a publicly traded American company headquartered in Lehi, Utah. As of early 2025, all production is concentrated at a single facility in McDonough, Georgia, after the company closed its Utah factories in Q1 2025.
| Detail | Information |
|---|---|
| Manufacturer | Purple Innovation, Inc. |
| Made In | United States |
| Current Factory | McDonough, Georgia (sole active plant) |
| HQ and R&D | Lehi, Utah |
| Former Factories | Grantsville UT and Salt Lake City UT (closed Q1 2025) |
| Founded | 2015, Grantsville, Utah |
| Signature Technology | GelFlex Grid (hyper-elastic polymer) |
| Stock Ticker | NASDAQ: PRPL |
Table of Contents
Where Are Purple Mattresses Made?
Purple confirms all mattresses are designed, assembled, and fulfilled in the USA. Since early 2025, all production runs from the McDonough, Georgia facility, located 27 miles south of Atlanta in Henry County. Purple opened this plant in 2021 as its East Coast site before consolidating entirely to Georgia.
In August 2024, Purple announced it would close both its Grantsville and Salt Lake City, Utah sites and consolidate into Georgia by the end of Q1 2025. The move was expected to generate $15 to $20 million in annualized cost savings. Purple retained its headquarters and R&D operations in Lehi, Utah.
Who Makes Purple Mattresses?
Purple mattresses are made by Purple Innovation, Inc., founded in 2015 by brothers Tony and Terry Pearce in Grantsville, Utah.
The Pearce brothers developed the GelFlex Grid a proprietary hyper-elastic polymer material after over 30 years of polymer engineering work. This technology is exclusive to Purple and cannot be replicated by other manufacturers.
Unlike most mattress brands that outsource production, Purple uses custom-built Mattress Max machines designed specifically to produce the polymer grid.
This means the core technology is manufactured in-house at the Georgia facility, giving Purple full control over quality and output consistency.
What Is the GelFlex Grid and Why Does It Matter?
The GelFlex Grid is Purple’s signature comfort layer. Unlike memory foam that collapses under weight, the Grid flexes and buckles selectively collapsing under high-pressure points like shoulders and hips while staying firm under lower-pressure areas like the waist.
This creates a pressure map no foam-based mattress can replicate.
The Grid is also an open-air structure with hundreds of channels running through it, allowing constant airflow through the sleep surface.
This makes Purple among the most temperature-neutral options available, a significant advantage over dense memory foam. Current models include the Purple, Purple Plus, Purple Hybrid, Purple Hybrid Premier, and the luxury Purple Rejuvenate series.
Purple vs. Casper: Which Is Made in the USA?
Purple is fully manufactured in the United States at its McDonough, Georgia facility. Casper mattresses have historically used a mix of domestic and internationally sourced components, making Purple the stronger “made in America” choice between the two.
On sleep technology, the two brands are fundamentally different. Purple’s GelFlex Grid delivers airflow and responsive pressure relief that foam-based Casper models cannot match. Shoppers who sleep hot or want a more buoyant feel typically favor Purple. Those who prefer a slower, more enveloping feel tend to gravitate toward Casper’s Wave Hybrid. Both offer sleep trials for in-home testing.
For related reading, see our guides on who makes Beautyrest mattresses, who makes Nectar mattresses, and who makes Helix mattresses.
Frequently Asked Questions
Are Purple mattresses made in the USA?
Yes. All Purple mattresses are manufactured in the United States at the McDonough, Georgia facility. Purple does not outsource mattress production overseas, though some components are sourced internationally.
Where was Purple originally made?
Purple was originally made in Grantsville, Utah, where the company was founded in 2015. A second Utah site in Salt Lake City was later added. Both closed in Q1 2025 as part of the Georgia consolidation.
Is Purple a publicly traded company?
Yes. Purple Innovation, Inc. trades on NASDAQ under the ticker symbol PRPL. The company went public in 2018 and is headquartered in Lehi, Utah.
What is the Purple mattress made of?
Every Purple mattress is built around the GelFlex Grid, a proprietary hyper-elastic polymer. Hybrid and Hybrid Premier models add individually wrapped coils beneath the Grid for added support and airflow. The original Purple uses a high-density foam base instead. All foam components are CertiPUR-US certified.
I am Jack Neel, a mechanical engineer, researcher, and writer. I created this website to share my knowledge about different brands and products with you. I research the manufacturers behind the brands and provide you with the information you need to make smart buying decisions.